Analysis of Barcode System Design and Checklist to Reduce the Lead Time of Delivery of Goods using FIFO Method at PT Indofood TBK Company of Indonesia

Authors

  • Bethriza Hanum Department of Industrial Engineering Mercu Buana University DKI Jakarta, Indonesia

DOI:

https://doi.org/10.54756/IJSAR.2022.V2.i6.1

Keywords:

Kanban, Lead Time, FIFO Method

Abstract

  1. Indofood, in carrying out goods storage and retrieval activities, is carried out without a barcode and checklist system. Without this system causes high lead times, referring to the time recorded by the SAT system. This system is used by management to control the loading/unloading movement of the company. Longer times often result in inefficiency and wasted resources, and companies should review their processing times against benchmarks to identify ways to improve their lead times.

The purpose of this study is to provide improvement efforts to overcome delivery errors on finished goods, reduce the lead time of the delivery process with the kanban system through the FIFO method, and compare the difference in the lead time of the delivery process before and after the procedure. The author's research process in carrying out research from planning to carrying out research at a specific time. The analysis carried out is to evaluate the results of the delivery system improvement, search for goods to be sent based on the delivery plan, and the amount of time required to make deliveries based on the lead time displayed via SAT. The results showed that the kanban checklist design using the FIFO method could reduce problems in shipping in and out of products in the warehouse by reducing recording errors and accelerating the recording process quickly, precisely and accurately. The product process flow based on the kanban checklist system makes it easier for operators in the implementation process from incoming products to outgoing products. Item data will be entered automatically into the existing computer kanban checklist using the FIFO method. The type of barcode used is a barcode that can input data in the form of letters, numbers and symbols. The company needs this type because the data inputted in the barcode uses these three forms.

References

Kholil, M., Alfa, B.N., Maulana, I., Hendri and Hidayat, A.A., 2018, November. Quality analysis of trolley shopping cart with six sigma approach. In AIP Conference Proceedings (Vol. 2030, No. 1, p. 020306). AIP Publishing LLC.

Koeswara, S., Kholil, M. and Pratama, Z., 2018, November. Evaluation on Application of Queuing Theory On Payment System in the Supermarket “Saga” Padang Pariaman West Sumatra. In IOP Conference Series: Materials Science and Engineering (Vol. 453, No. 1, p. 012045). IOP Publishing.

Hidayat, A.A. and Kholil, M., 2018, November. The Implementation of FTA (Fault Tree Analysis) and FMEA (Failure Mode And Effect Analysis) Methods to Improve the Quality of Jumbo Roll Products. In IOP Conference Series: Materials Science and Engineering (Vol. 453, No. 1, p. 012019). IOP Publishing.

Almahdy, I., Kholil, M. and Yasin, M.Y., 2018, November. A Case of Study on Correlation between Age, Noise Level, and Productivity at Barge in Oil Industry. In IOP Conference Series: Materials Science and Engineering (Vol. 453, No. 1, p. 012009). IOP Publishing.

Kholil, M., Alfa, B.N. and Hariadi, M., 2018, April. Scheduling of house development projects with CPM and PERT method for time efficiency (Case study: House type 36). In IOP Conference Series: Earth and Environmental Science (Vol. 140, No. 1, p. 012010). IOP Publishing.

Haekal, J., Hanum, B., & Adi Prasetio, D. E. 2020. Analysis of Operator Body Posture Packaging Using Rapid Entire Body Assessment (REBA) Method: A Case Study of Pharmaceutical Company in Bogor, Indonesia. International Journal of Engineering Research and Advanced Technology - IJERAT (ISSN: 2454-6135), 6(7), 27-36.

Hanum, B., Haekal, J., & Adi Prasetio, D. E. . 2020. The Analysis of Implementation of Enterprise Resource Planning in the Warehouse Division of Trading and Service Companies, Indonesia. International Journal of Engineering Research and Advanced Technology - IJERAT (ISSN: 2454-6135), 6(7), 37-50.

Kholil, M., Haekal, J., Eko Adi Prasetio, D. ., & Sulaiman Hasan. 2020. The Lean Manufacturing Design For Improving Production Scheduling Using Product Wheel Method in Chemical Manufacturing Company, Indonesia. International Journal of Engineering Research and Advanced Technology - IJERAT (ISSN: 2454-6135), 6(8), 12-18.

Haekal, J., & Setio, H. 2017. Selection of Raw Material Suppliers Using Analytical Hierarchy Process in Food and Beverage Company, South Jakarta. ComTech: Computer, Mathematics and Engineering Applications, 8(2), 63-68.

HAEKAL, J. (2018). PERANCANGAN DAN EVALUASI IMPLEMENTASI SISTEM MANAJEMEN MUTU ISO 9001: 2015 MELALUI KEPUASAN PELANGGAN DI UNIVERSITAS ISLAM AS-SYAFI’IYAH (Doctoral dissertation, Universitas Mercu Buana Jakarta).

Kholil, M., Haekal, J. H, Sulaiman. 2020. Lean Manufacturing Design to Reduce Waste in Gear Production Process Using VSM and Kaizen Method Approaches (Case Study: Gear Primary Driven K56 Product). Journal of Scientific and Engineering Research. 7(8), 1-9

Haekal, J., & Adi, D. (2020). Planning Of Production Facilities Layouts In Home Industry With The Systematic Layout Planning Method. International Journal of Innovative Science, Engineering & Technology, 7(10), 147-153.

Purba, H. H., Saroso, D. S., & Haekal, J. (2019, November). 5S APPLICATION TRAINING (SEIRI, SEITON, SEISŌ, SEIKETSU, AND SHITSUKE) TO IMPROVE THE QUALITY OF THE WORK ENVIRONMENT IN THE SERVICE INDUSTRY. In ICCD (Vol. 2, No. 1, pp. 352-354).

Hidayat, A. A., Kholil, M., Haekal, J., Ayuni, N. A., & Widodo, T. Lean Manufacturing Integration in Reducing the Number of Defects in the Finish Grinding Disk Brake with DMAIC and FMEA Methods in the Automotive Sub Industry Company. International Journal of Scientific Advances ISSN: 2708-7972. 2 (5), 713-718

Haekal, J., & Setiawan, I. (2020). Comparative Analysis of Raw Materials Controls Using JIT and EOQ method For Cost Efficiency of Raw Material Supply in Automotive Components Company Bekasi, Indonesia. International Journal of Engineering Research and Advanced Technology (ijerat), 6(10), 76-82.

Haekal, J., Hanum, B., & Adi Prasetio, D. E. 2020. Application of Quantitative Strategic Planning Matrix (QSPM) For Determination of Alternative Strategies in Food and Beverage SMES in Bogor Indonesia. Journal of Scientific and Engineering Research. 7(7), 137-145

Hanum, B., Haekal, J., & Adi Prasetio, D. E. . 2020. SPHC Material Inventory Control Analysis in Project VL01 Centralized by the EOQ Method in Automotive Company Indonesia. Journal of Scientific and Engineering Research. 7(7), 130-136

Haekal, J. . 2021. Application of Lean Six Sigma Approach to Reduce Worker Fatigue in Racking Areas Using DMAIC, VSM, FMEA and ProModel Simulation Methods in Sub Logistic Companies: A Case Study of Indonesia. International Journal of Engineering Research and Advanced Technology (ijerat) (E-ISSN 2454-6135) DOI: 10.31695/IJERAT, 7(6), 1–11. https://doi.org/10.31695/IJERAT.2021.3716

Indra Almahdy, Muhammad Kholil, Jakfat Haekal, Arie Firmansyah, & Dede Rukmayadi. 2021. Implementation of Lean Manufacturing to Reduce Waste in the Maintenance Section in National Automotive Sub Companies of Indonesia. International Journal of Engineering Research and Advanced Technology (ijerat) (E-ISSN 2454-6135) DOI: 10.31695/IJERAT, 7(9), 5–12. https://doi.org/10.31695/IJERAT.2021.3729

Atep Afia Hidayat, Muhammad Kholil, Jakfat Haekal, Wahyu Erka Sandra, & Dede Rukmayadi. 2021. Lean Manufacturing Design to Reduce Waste in Customer Complaint Services Using Lean Principles in Coil Industry Companies, of Indonesia. International Journal of Engineering Research and Advanced Technology (ijerat) (E-ISSN 2454-6135) DOI: 10.31695/IJERAT, 7(9), 13–22. https://doi.org/10.31695/IJERAT.2021.3728

Muhammad Kholil, Jakfat Haekal, Adizty Suparno, Muhammad Rizki, & Tri Widodo. (2021). Integration of Lean Six sigma in Reducing Waste in the Cutting Disk Process with the DMAIC, VSM, and VALSAT Method Approach in Manufacturing Companies. International Journal of Engineering Research and Advanced Technology (ijerat) (E-ISSN 2454-6135) DOI: 10.31695/IJERAT, 7(9), 26–42. https://doi.org/10.31695/IJERAT.2021.3730

Kholil, M., Haekal, J., Suparno, A., Savira, D., Widodo, T. 2021. Lean Six Sigma Integration to Reduce Waste in Tablet coating Production with DMAIC and VSM Approach in Production Lines of Manufacturing Companies. International Journal of Scientific Advances ISSN: 2708-7972. 2 (5), 719-726

Haekal, J. (2022). Quality Control with Failure Mode and Effect Analysis (FMEA) And Fault Tree Analysis (FTA) Methods: Case Study Japanese Multinational Automotive Corporation. International Journal of Scientific Advances (IJSCIA), 3(2),227-234

Haekal, J. (2022). Integration of Lean Manufacturing and Promodel Simulation on Repair Production Process Flow of Polysilane Bottle Printing Using VSM, WAM, VALSAT, And RCA Methods: Case Study Packaging Manufacturing Company. International Journal of Scientific Advances (IJSCIA). 3(2), 235-243,

Almahdy, I., Kholil, M., Haekal, J., Widodo, T. 2021. Control Analysis of Medicine Inventories Using ABC, VEN, and EOQ Approach in Pharmaceutical Companies. International Journal of Scientific Advances ISSN: 2708-7972. 2 (5), 708-712

Haekal, J. 2021. Improving Work Efficiency and Productivity with Line Balancing and TPS Approach and Promodel Simulation on Brush Sub Assy Line in Automotive Companies. International Journal of Scientific Advances ISSN: 2708-7972. 2 (3), 387 - 397

Haekal, J. (2022). Quantitative Strategic Planning Matrix (QSPM) in Determining Alternative Strategies for the Covid-19 Epidemic in the Food and Beverage Manufacturing Companies in Indonesia. International Journal of Scientific and Academic Research (IJSAR), eISSN: 2583-0279, 2(4), 1-10.

Haekal, J. The Integration of Lean Manufacturing and Promodel Simulation in the Shampoo Production Process with the VALSAT and VSM Method Approach. International Journal of Multidisciplinary Research and Publications, ISSN: 2581-6187, 4(11), 35-51

Downloads

How to Cite

Bethriza Hanum. (2022). Analysis of Barcode System Design and Checklist to Reduce the Lead Time of Delivery of Goods using FIFO Method at PT Indofood TBK Company of Indonesia. International Journal of Scientific and Academic Research (IJSAR), EISSN: 2583-0279, 2(6), 1–8. https://doi.org/10.54756/IJSAR.2022.V2.i6.1

Issue

Section

Section 1: Engineering Sciences